Older blog entries for Roko (starting at number 12)

Quadrupeds Need a Whole Lot of Motor Controllers

It’s been a while since my last update on the Quadruped’s build progress, but I finally got my PCBs back for the motor controllers. Since the robot has twelve motors, I need six motor controllers in total (Each of my controllers controls two motors). They’re an updated version of the h-bridge I prototyped last fall, [...]

Syndicated 2009-06-05 04:35:02 from Roko.ca » Robotics

Some Random Stuff

One of my co workers working on a GPS project of his own managed to aquire some Sarantel Helical antennas, and got some for me as well. I’m planning on using them with the U-blox GPS module I have had sitting around. (I origionally bought the GSP module for a MUAV autopilot I’ve been slowly [...]

Syndicated 2009-05-09 16:45:44 from Roko.ca » Robotics

2009 Western Canadian Robot Games I

I spent the second half of last week scrambling to get my mini sumo robot, 1.21 Gw into a working condition for the robot games. I populated the circuit boards mentioned in an earlier post but as I grew low on time I decided to put those aside for this year. Instead of trying to [...]

Syndicated 2009-05-05 18:23:00 from Roko.ca

Mini Sumo PCBs…

BlankPCB

Bare PCBs

MockUpPCB

Fitting the PCB in the body...

After a rushed PCB design marathon, I got my PCBs in last week, built by the good folks at APCircuits. The stencil came in shortly after. Since I made the PCBs into a panel, I had to cut them appart and file down the edges so that it would fit in the chassis. Overall the PCBs turned out nicely. I built them up and can sucessfully load code into the LPC2138. (No pictures of the completed circuit board yet). Things are comming togethor nicely.

You’ll also notice on the silk screen that I have given this robot a more creative name than Mini Sumo Version 6. I now call it “1.21Gw,” pronounced, of course, much as Doc Brown pronounced it in the timeless classic (no pun intended) “Back to the Future”

Now to finish it up and write some basic code for the robot games this weekend.

Syndicated 2009-04-28 17:57:49 from Roko.ca

Angry Sparrows (Aka fixing a driveshaft)

ujoint1

The needle bearings from one of the u-joints.. This wasn't the worst

ujoint2

The shaft of one of the worse u-joints.. This one had no needle bearings left.

Last year my front drive shaft started squealing. Those of you who know me know my gripes with the local dealership in trying to get this fixed under warranty. On my last visit they went as far as to lie to my face and tell me they inspected it and couldn’t find anything wrong. Long story short, I pulled the drive shaft and replaced the u-joints and centering ball myself. As you can tell from the pictures taken shortly after my last trip to the dealership, they were rather destroyed..  It’s actually a pretty simple process, and a cheap u-joint tool from Princes Auto helped a lot… If only getting a dealership to do a proper warranty repair was this easy….

So, if you hear the angry sparrows a calling from your drive shaft, and lubricating does not help, replace those u-joints!

If you’re looking for a write-up on how to do this, I recommend Stu Offroad’s writeup: http://www.stu-offroad.com/axle/driveshaft/driveshaft-1.htm

Syndicated 2009-04-17 00:57:19 from Roko.ca

It’s not a robot until it looks like a robot.

Flycutting the Delrin Body

Flycutting the outside of the Chassis

The long weekend was a busy one with lots of progress made on the mini sumo. I sat down in front of the mill, and machined the robot’s body out of a single piece of 1″ thick Delrin, a task requiring a lot of care to not mess up, as one slip up has the potential to ruin the entire part, and hours of work.All in all, I think it turned out very well. Delrin machines very well, although does require a vacuum cleaner close by to continually clean up all the chips that accumulate, especially considering how much material I removed….

I also spun the two aluminum motor mounts, and cut the stainless steel base plate that seal off the bottom of the body. Still a lot of work to do on the chassis, and the circuit design is progressing slowly.. Now it’s just a race against time to get the PCBs made, circuits debugged, and a rudimentary program written up to get the robot running for the games. It’ll be tight, but I think It will be ready…

Here are some additional pictures…

Delrin Body Bottom

Bottom view of the Chassis

Delrin Body Front

Front view, with motor mounts and hub vissible

Milling the inside of the Delrin Body

Milling out the inside of the Chassis, where the electronics and batteries will go

Syndicated 2009-04-16 06:34:26 from Roko.ca

Adventures in Mold Making Part II

TireInMold

Removing the prototype tire from the mold

FirstTire

The first tire.

After 16 painful-to-wait hours, I cracked open the mold to check out the first prototype tire. It turned out very nicely, and much better than my previous adventures so many years ago. (Maybe when i get a chance I’ll dig up some of my old stuff to use as a comparison).

The traction on these tires is amazing, and the dark blue colour looks cool, however I think I’ll use a bit less pigment next time. The tricky part will be maintaining a consistent amount of pigment, since I only have one tire mold and will have to mix up a new batch for each tire I make. Making another mold would take valuable time away that I need to work on the chassis and electronics design if I’m to have any chance of finishing in time for the WCRG…

Note the air bubble that caused a missing piece in the tire.. Since this was a prototype tire that I plan to rip apart to test the strength, I wasn’t too concerned about fixing that part while molding it.

Syndicated 2009-04-08 21:34:54 from Roko.ca

Adventures in Mold Making Part I

DelrinBlank

Somewhere in this piece of Delrin is a mini-sumo robot chassis.

It’s been a while since my last post, but I’ve been working away hard at designing and a little bit of machining for my Mini Sumo. It’s proving to be quite a challenge to fit all the electronics and sensors I want into the small package of a mini sumo robot only 25mm tall, but I think I’ve figured out how to shoe-horn the electronics in there.

I’m planning to do some fairly sophisticated sensors, but that’s a topic for another day, and likely after the games as I likely have to run a temporary brain for this competition as time is too tight to get a PCB turn.

Tire Mold

The finished tire mold

I have made decent headway on the chassis, having made more wheel blanks, and made a mold so that I can cast my own polyurethane tires. The mold itself is made from Delrin on the mill, held togethor by four screws, and kept in alignment with 6 dowel pins. The center slug was spun on a lathe, and forms the bottom of the mold, as well as a means to seat the wheel directly in the center of the mold. A top plate from scrap polycarbonate is screwed on to keep the top finish of the wheel nice.

Delrin is a really nice material to work with on a hobby mill and lathe, and it was relatively easy if somewhat time consuming to bore out the 25mm diameter hole for the robot.

MoldRelease2

Brushing on the Mold Release

6 or 7 years ago was the last time I cast polyurethane for sumo tires, I reckon, so I figured what I had lying around was no longer good. A bunch has changed since then, and a stop to a local mold making shop with some samples had me settled on Smooth-On Reoflex 30.  Other people have used various Reoflex durometers for sumo robot tires as well. Feeling in a spendy mood, I also decided to buy some blue pigment.

Excitedly, at the end of the work day I got home with the polyurethane in it’s shiny box, which I’d bought over lunch hour, and prepared the mold. After collecting all the things I would need to cast my tires, I found that the really Old AIrbrus lying around wouldn’t spray the mold release agent anymore, so I cheated and used a brush instead. After waiting for the mold release to dry, I clamped the mold pieces together, popped in a wheel, and started mixing some polyurethane.

MoldReady

Ready to pour the polyurethane!

This new stuff works better than what I’d used previously, and was less viscous and as such did not get as many air bubbles trapped in it while mixing. An added benefit was that I could use some over-sized syringes I had lying from an old ink-jet cartridge re-filling kit.

A word of caution when using pigment for polyurethane, however: The “SoStrong” pigment.. Is, just as the name would imply, oddly, So Strong. I used a few drops, which was a few drops too many. The end result was a very dark mix. But, as this is a prototype tire that I plan to rip appart to test strength, I wasn’t too concerned.

Now the tire is sitting in the mold. With a 16 hour de-molding time, It should be ready tomorrow roughly around lunch… We shall see how it turned out then.

For now, here are some other links you may find useful with regards to polyurethane sumo tires:

Syndicated 2009-04-08 04:00:21 from Roko.ca

Mini Sumo Motor Mounts

Well, it’s been a while since I’ve updated, and I have gotten a little bit of work done on the robots in between ice diving adventures, and working on the Jeep. Most of the progress made has been playing with software (Investigating webcams and OpenCV for Spyder’s machine vision) and hardware design (PCB layouts for Spyder’s many circuits.)

Motor Mount 4

Motor Mount Prototype

Motor Mount 3

Motor Mount Prototype

Today, however, I sat down and got some machining work done for my mini sumo. I was wrestling (no pun intended) with the idea of how to mount the motors, and eventually decided to make a flanged sleeve for the motor to fit inside, which will then be securly attatched to the frame of the robot. The first attempt turned out pretty good, although not quite perfetct, as I didn’t properly square it off in one of the steps. It’s useable, but I’ll have to decide wether or not I want to make another one.

So, things are slowly comming a long. I’m afraid I won’t have all the circuitry I wanted to put into the mini sumo done in time for the robot games (chiefly goverened by the long lead time for budget PCB’s from batchPCB), but hopefully I can at least get something that will run arount the ring. I suppose as a backup, I do have my H-Bridge prototype board I could use to control it.. Complete with high-efficiency H-Bridge, and a powerful little 9s12 to control it all… Hmm..

Syndicated 2009-03-27 04:13:46 from Roko.ca

Mexico Feb ‘09

I spent the past week and a bit diving in the Yucatan with my lovely girlfriend / dive-buddy-extraordinaire, and the warm water recreational diving oh so easy compared to what we contend with up here (We didn’t have to hike gear into a mountain lake, didn’t have to deal with cold water and plenty of insulation under drysuits requiring plenty of lead to sink, great visibility), and as always in warm water, there was so much amazing life to see. Great diving! It almost makes me want to move somewhere warmer.. But then if I lived somewhere warmer, I know I’d just look forward to vacations back up to Canada for the great west coast diving and rocky mountain lake diving…

n630950075_6025645_8081

Hangin' out on a safety stop

The funny thing that we both noticed about the cenote diving, however,  is just how much of a striking resemblance the cavern areas resembled the walls at Horseshoe lake in Jasper. Granted that Horeshoe is a sort of a lake-based wall dive, and doesn’t have caverns or caves that we know about, but the rocks, tree limbs, small amount of life, etc, really did seem quite similar.

Now, after a nice warm vacation, we’re getting ready to do some local ice diving.. A bit of a shift, but that’s diving!

Anyways, just some rambling about my trip, and an appology-less explanation why there hasn’t been any progress on my robots in the past couple of weeks.

Syndicated 2009-02-26 03:45:38 from Roko.ca

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